No ke aha he mea nui ka hōʻoia ʻana o IATF16949 i ka wā e ʻimi ai i nā ʻāpana metala pololei mai Kina

Pane kēia ʻatikala i kēlā mau nīnau mai ke ʻano o kahi hale hana i mālama i ka palapala hōʻoia no nā makahiki a noho pū me ia i kēlā me kēia lā.

He aha ka IATF16949?

ʻO IATF16949 (International Automotive Task Force 16949) ka maʻamau o ka ʻōnaehana hoʻokele maikaʻi honua no ke kaulahao lako kaʻa. Ua hoʻomohala pū ʻia e nā OEM automotive nui - me Ford, GM, Stellantis, BMW, Volkswagen, a me nā mea ʻē aʻe - ma o ka International Automotive Task Force, a ua hui pū ʻia me ISO 9001 ma ke kumu.

ʻO ka mana o kēia manawa ʻo IATF 16949:2016 , kahi i pani i ka maʻamau ISO/TS 16949:2009 mua.

Pākuʻi: Pili ka maʻamau i nā kahua hana e hana ana i nā ʻāpana kaʻa a me nā hui - me ka hoʻolei ʻana, ka hoʻoheheʻe ʻana, nā ʻāpana mīkini, nā ʻāpana i hoʻopaʻa ʻia, nā hui welded, a me nā plastic i hoʻoheheʻe ʻia - hāʻawi pololei ʻia a ʻaʻole pololei i nā OEM kaʻa.

ʻO ka mea nui: ʻAʻole hiki ke mālama ʻia ka IATF16949 e kahi hui ma kahi kaʻawale. Pono e hoʻopili ʻia i kahi kahua hana kikoʻī a koi i kahi loiloi ʻaoʻao ʻekolu e kahi kino hōʻoia hōʻoia (CB) i hoʻopaʻa inoa ʻia me ka IATF. ʻAʻohe "hōʻoia pono'ī."

IATF16949 vs. ISO 9001: He aha ka ʻokoʻa?

Nui nā mea hana pololei ma Kina e paʻa i ka ISO 9001 - ka maʻamau o ka ʻōnaehana hoʻokele maikaʻi. ʻO ISO 9001 kahi kumu paʻa, akā ʻoi aku ka nui o ka IATF16949 i nā koi koʻikoʻi no nā ʻāpana o ka automotive-grade.

ʻO ka manaʻo kūpono: ʻo kahi hale hana IATF16949 he ʻōnaehana, palapala, a loiloi ʻia nā kaʻina hana i ʻoi aku ma mua o ka mana palapala. Hoʻopili lākou i ka hoʻolālā ʻana o kāu ʻāpana, prototyped, hoʻokuʻu ʻia, hoʻomalu ʻia i ka hana ʻana, ana ʻia, a hoʻomaikaʻi mau ʻia.

He aha ke ʻano o ka IATF16949 i loko o kahi hale hana hoʻolei a me ka hana ʻana

I loko o kahi hoʻolei hoʻokele waiwai kūpono a i ʻole ke kūkulu ʻana i ka hale, pono ka palapala hōʻoia IATF16949 - ma waena o nā mea ʻē aʻe:

1. Kaʻina hana ma ke kumu ʻO kēlā me kēia kaʻina kaʻina - ʻo ka wax injection, ke kūkulu ʻana i ka pūpū, ka wela o ka hoʻolei ʻana, ka mālama ʻana i ka wela ma hope o ka hoʻolei ʻana, nā papahana mīkini CNC, ka mālama ʻana i ka ʻili - pono e loaʻa i kahi Papa Manaʻo i kākau ʻia me nā ʻano mākaʻikaʻi kikoʻī, nā palena hoʻomalu, a me nā hoʻolālā pane no nā kūlana o waho.

2. Hiki ke huli i ka waiwai Pono e hiki ke huli i ka palapala wili o kēlā me kēia pū'ulu huila (palapala wela). Hele ka helu wela me ka mea ma o ka hale hana, e hoʻopili ana i kēlā me kēia ʻāpana i hoʻopau ʻia i ka kemika kumu kumu a me ka ʻikepili hoʻāʻo mechanical.

3. Palapala PPAP no nā ʻāpana hou Ke ʻae ʻia kahi ʻāpana hou no ka hana ʻana, hoʻomākaukau kahi hale hana kaʻa kaʻa i kahi pūʻolo Production Part Approval Process (PPAP). Loaʻa kēia maʻamau:

• Nā moʻolelo hoʻolālā (nā kaha kiʻi, nā kikoʻī)
• Palapala hoʻololi ʻenekinia
• PFMEA (Ke ʻano hāʻule kaʻina hana a me ka nānā ʻana i nā hopena)
• Hoʻolālā Mana
• ʻIkepili Pūnaehana Ana (Gauge R&R)
• Nā hualoaʻa nui (hōʻike ʻike ʻatikala mua)
• Nā hualoaʻa hoʻāʻo waiwai (kemika, waiwai mechanical)
• Nā haʻawina hiki ke kaʻina hana (Cpk ≥ 1.67 no nā ʻano koʻikoʻi)
• Nā ʻāpana laʻana

ʻO kēia palapala ka mea i manaʻo ʻia e nā mea hoʻolako kaʻa ʻo Tier 1 a me Tier 2 ma mua o ka ʻae ʻana i kahi kumu hoʻoheheʻe a i ʻole forging.

4. Pane hemahema - ke kaʻina hana 8D Ke hōʻike ʻia ka hoʻopiʻi a ka mea kūʻai aku a i ʻole ka ʻāpana like ʻole, pono kahi hale hana IATF16949 e pane me kahi hōʻike hoʻoponopono pilikia 8-Disciplines (8D) - ʻike i ke kumu kumu, nā hana hoʻopaʻa, nā hana hoʻoponopono, a me nā hana pale me nā hōʻike hōʻoia.

5. ʻAʻole like me ISO 9001, e ʻae i ka pōʻaiapuni hōʻoia 3 makahiki me nā loiloi nānā, pono ʻo IATF16949 i ka loiloi ma ka pūnaewele i kēlā me kēia makahiki . Hoʻoholo ke kino hōʻoia i ka hale hana e kūʻē i ke kūlana piha - a hiki i nā mea like ʻole ke hoʻomaka i ka hoʻokuʻu ʻia o ka palapala.

Pehea e hōʻoia ai i ka hōʻoia IATF16949 i ka wā e loaʻa ai mai Kina

ʻO ka mea pōʻino, aia ka hoʻopunipuni palapala. Eia pehea e hōʻoia ai i ka ʻoiaʻiʻo:

KaʻAnuʻu 1 — E nānā i ka ʻikepili IATF Global Oversight (IATF GO) Mālama ka IATF i kahi waihona lehulehu o nā palapala hōʻoia IATF16949 pono a pau ma: www.iatfglobaloversight.org Huli ma ka inoa o ka hui, kahi kahua, a i ʻole ka helu palapala. E hōʻike ʻia kahi palapala hōʻoia i ka helu wahi i hōʻoia ʻia, ka laulā hōʻoia, ka helu palapala, a me ka lā pau.

KaʻAnuʻu Hana 2 — E nānā i ka uhi ʻana i kāu mau ʻāpana . ʻAʻole uhi ʻia kahi palapala hōʻoia no ka "machining of plastic components" i ka hoʻolei kālā. Pono e uhi pono ke kiko i ka hoʻolei ʻana, ka forging, a i ʻole ka mīkini e pili ana i kāu mau ʻāpana.

KaʻAnuʻu Hana 3 - E noi i kope o ka palapala E hōʻike ʻia kahi palapala kūpono:

• ʻO ka inoa kūpono kūpono a me ka helu wahi o ka kahua hana
• ʻO ka inoa kino hōʻoia (pono he CB i ʻike ʻia e IATF)
• Helu palapala
• Nā lā kūpono
• IATF logo a me CB hōʻailona hōʻoia

KaʻAnuʻu 4 — Noi i ka ʻōlelo hiki iā PPAP E nīnau i ka mea hoʻolako: "Hiki iā ʻoe ke hāʻawi i kahi palapala PPAP Level 3 no kahi ʻāpana hou?" E ʻike pono kahi hale kūʻai IATF16949 maoli i ke ʻano o kēia a hiki ke wehewehe i kā lākou kaʻina hana.

He aha ka IATF16949 ʻAʻole e hōʻoiaʻiʻo

ʻO ka ʻoiaʻiʻo e pili ana i kēia mea. ʻO ka palapala hōʻoia IATF16949 he ʻōnaehana maʻamau , ʻaʻole he hōʻoia i ka maikaʻi o ka huahana. ʻO ia hoʻi:

• Ua hoʻopaʻa ʻia ka hale hana i nā kaʻina hana.
• Hoʻomalu ʻia kēlā mau kaʻina hana.
• Hiki i ka hale hana ke hana i nā palapala automotive-grade.

ʻAʻole ia manaʻo:

• E hemolele kēlā me kēia ʻāpana i hoʻouna ʻia.
• ʻAʻohe mea e pakele ai ka hale hana.
• Ua hōʻoia ʻia ka ʻāpana kikoʻī āu e kūʻai nei.

ʻO ia ke kumu e hoʻohana ai nā pūʻulu sourcing ʻike i ka palapala hōʻoia IATF16949 ma ke ʻano he kumu kūpono - he paepae haʻahaʻa loa - ma mua o kahi hopena hōʻoia maikaʻi. Pono e hui pū me:

• Hōʻike ʻo First Article Inspection (FAI) no nā ʻāpana hou
• ʻO nā loiloi hale hana ma ka pūnaewele (a i ʻole nā ​​loiloi ʻaoʻao ʻekolu ma o SGS, Bureau Veritas, TÜV, etc.)
• Nā protocol inspecting incoming ma kāu hale hana
• Mākaʻikaʻi nā mea kikoʻī a me nā kikoʻī i kāu mau kaha kiʻi

No ke aha e ʻoi aku ka nui o ka hoʻolei ʻana a me ke kala ʻana ma mua o nā kaʻina hana ʻē aʻe

ʻO ka hoʻolei ʻana a me ka hana ʻana e pili ana i nā kaʻina hana like ʻole - ka wela heheʻe, ka hoʻoheheʻe ʻana o ka pūpū, ka wikiwiki o ka hoʻopiha piha ʻana, ka wela billet, ka manawa paʻi tonnage. 'A'ole e like me ka CNC machining, kahi e ho'oholo pono ai ke ala o ka mea hana, pono ka nānā 'ana a me ka ho'omalu 'ana i ka ho'olei 'ana i ka manawa maoli no ka pale 'ana i ka porosity, pani anu, underfill, a i 'ole nā ​​hemahema o ka hale palaoa i 'ike 'ole 'ia ma ka ili.

ʻO ke koi o IATF16949 no ka Mana Mana Manaʻo Heluhelu (SPC) a me nā haʻawina hiki ke kaʻina hana (Cpk) he mea koʻikoʻi ma kēia ʻano. Hoʻoikaika ia i ka hale hana e ana, nānā, a hōʻike i ka helu ʻana e hana ana kā lākou hoʻolei ʻana a i ʻole ka hana forging i loko o nā palena mana - ʻaʻole wale ke nānā ʻana i nā ʻāpana i hoʻopau ʻia a me ka manaʻolana no ka maikaʻi.

ʻO kā mākou hoʻohiki ma CNSANDCASTING

Ua paʻa kā mākou hale hana i ka hōʻoia IATF16949 no kā mākou hoʻoili waiwai hoʻohuihui, forging, a me nā hana machining CNC. ʻO ia hoʻi:

• ʻO kēlā me kēia ʻāpana a mākou e hana ai e lawe i ka traceability piha i nā palapala wili maka.
• Hoʻomaka ka ʻāpana hou i kā mākou kaʻina APQP/PPAP ma ke ʻano maʻamau.
• Nānā ʻia nā ʻāpana kaʻina hana koʻikoʻi ma lalo o SPC i ka manawa maoli.
• Hana kā mākou hale hana CMM i ka 100% ka nānā ʻana i nā dimensional ma nā hoʻouna ʻana i ka ʻatikala mua.
• Ke pane nei mākou i nā mea kūʻai aku ʻole i loko o 24 mau hola me ka hoʻopaʻa ʻana i ka manawa, a pani i nā hōʻike 8D i loko o 30 mau lā.

Hoʻokipa mākou i nā loiloi mea kūʻai aku a me nā loiloi ʻaoʻao ʻekolu i kēlā me kēia manawa.

Ka hopena

ʻOi aku ka IATF16949 ma mua o kahi hōʻailona ma kahi palapala. No ka poʻe kūʻai mai e ʻimi ana i ka hoʻoheheʻe pololei a me ka forgings mai Kina, hōʻike ia i kahi kūpaʻa koʻikoʻi i ka hoʻokele ʻana i ka maikaʻi ʻōnaehana - ka mālama ʻana i ke kaʻina hana, ka ʻike ʻana i nā mea, ka hoʻokuʻu ʻana o nā huahana, a me ka hoʻoponopono pilikia.

Hoʻohana pololei ʻia ma ke ʻano he kaʻina hana e pili ana i ke kiʻi ʻana i ka loiloi, FAI, a me nā loiloi manawa, ʻo ia kekahi o nā proxies hilinaʻi loa i loaʻa no ka ʻike ʻana i nā mea hoʻolako e hiki ke kākoʻo i nā kaulahao lako kaʻa a me nā ʻoihana.

Inā ke loiloi nei ʻoe i nā mea hoʻolako a makemake ʻoe e hoʻomaopopo i kā mākou hōʻoia hōʻoia, hiki i nā palapala, a i ʻole kaʻina PPAP i nā kikoʻī - hauʻoli mākou e hāʻawi i kahi pūʻulu ʻike mea hoʻolako piha.